HeavyBOS

Our HeavyBOS connectors are designed for maximum ruggedness. These are heavy connectors with thick cross sections. They are best for fixed locations where weight is not an issue, but ruggedness is necessary.

The BOS acronym started out as an internal light hearted name that meant bulkhead-on-steroids, due to their massively heavy and strong shells. Eventually customers started calling them BOS as well, so we stuck with that name.

Features & Benefits

Molded Bending Strain Relief

Integrally molded relief that spreads stress over distance, preventing concentrated flexing at the cable/connector joint.

Color Coded Leads

Bulkhead and overmold leads match their mated cable colors, making conductor tracing easier than numbered tags.

Bulkhead Pressure Block

Machined into the metal shell to resist water intrusion during a catastrophic failure.

Reinforced Bulkhead Neck

A heavier, stronger neck resists the head shearing off during aggressive disconnection — a common failure point on other connectors.

Crimped Contacts

Crimped rather than soldered contacts resist bending-fatigue failures better under repeated flexing and cable pull.

Gold Plated Contacts

Plated to ASTM B488-01 Type II for reduced electrical resistance and resistance to atmospheric and saltwater corrosion.

Pin Shoulder Radius

A radiused contact pin and insulation shoulder make mating easier in darkness or rough seas, and reduce fraying at the interface.

HeavyBOS Product Range

HeavyBOS is available in three sizes — 18mm, 22mm, and 32mm — with Female Socket (FS) or Male Pin (MP) contact configurations.

Bulkheads

Bulkhead receptacles mount to your pressure vessel and handle 10,000 psi pressure differential (open face). Available in aluminum, brass, or stainless steel — other materials available by special request.

Inlines

Inline plugs are available as pigtails or molded directly onto your cable. Standard pigtail length is 1 meter; any length can be specified. Plugs into a bulkhead receptacle or another inline connector.

Dummies

Dummy connectors blank off an unused bulkhead receptacle or inline connector, protecting the gold-plated contacts from saltwater exposure.

Locking Sleeves

Not required for operation, but prevent disengagement under cable pulling loads. Available in Delrin, aluminum, or stainless steel.

Part Numbering & Specifications

Use the key below to decode a HydroVolt part number, e.g. BHa-8B-MP-Sp.

Part Numbering Key

Technical

Contact #Color
1Black
2White
3Red
4Green
5Orange
6Blue
7White & Black
8Red & Black
9Green & Black
10Orange & Black
11Blue & Black
12Black & White
13Red & White
14Green & White
15Blue & White
16Black & Red
# CondV RatingODType
26000.36SOOW
36000.37SOOW
46000.4SOOW
56000.5SOOW
66000.53SOOW
86000.6SOOW
106000.64SOOW
126000.66SOOW
166000.76SOOW
ItemMaterialSpecificationNotes
BodyNeopreneVirgin Electrical GradeProprietary Formulation
BulkheadVariousCA-360Brass, Alum, SS
Electrical PinBrassCA-360Gold Plated
Orientation PinBrassCA-360Gold Plated
CableNeopreneSOOW_AHeavy Duty
ConductorsTeflonType EColor Coded
ComponentSpec
Contacts (All)600 V
Contacts (2-4)15 Amps
Contacts (6-8)10 Amps
Ins. Res.>500 Meg
Test Voltage500V